AISORT by Xingyao Robotics
AISORT Hyperspectral Sorter
Spectral Analysis Platform

AISORT Hyperspectral Sorter

Advanced spectral sorting platform for dark plastics, washed flake purification, food-grade preparation and subtle material discrimination tasks.

1-6 tons/hr
Throughput
SWIR Ready
Spectral Range
High Purity
Flake Sorting
Total material processed per year
Average hourly wage including benefits
Number of manual sorters per shift
Output purity with current setup
Achievable with AI optical sorting
Market price for sorted bales
Estimated AI sorter system cost

About This Calculator

Calculations based on 8,000 operating hours/year, 3 shifts. Labor savings assume 60-80% workforce reduction with AI sorting. Purity improvement revenue assumes linear value increase per purity point. Equipment lifespan: 10 years with standard maintenance. Results are estimates based on industry averages from installations across 40+ countries. Actual results vary by material stream, equipment configuration, and market conditions.

Suitable materials and output targets

Best suited to purity-sensitive streams where richer spectral discrimination produces higher commercial value.

Washed PET and HDPE flakes

Refines post-wash output where contamination tolerance is low and downstream value is high.

Dark plastics

Improves identification and separation of black and dark-colored plastics that challenge conventional optics.

Food-grade preparation

Supports bottle-to-bottle and contamination-sensitive tray or flake workflows.

Complex multilayer fractions

Useful when subtle composition differences reduce the performance of basic single-sensor sorting.

Recommended solution paths

The hyperspectral platform is strongest where premium purification or difficult material discrimination changes downstream economics.

Bottle-to-Bottle Recycling

Supports contamination-sensitive purification before food-grade reprocessing.

View solution

Closed-Loop Circular Systems

Strong fit where output quality must align with repeatable circular manufacturing standards.

View solution

Need sales engineering support?

Talk with Xingyao Robotics about line fit, project scope, pricing direction and deployment planning for this AISORT platform.

Talk to Sales Engineering